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Research Article

ESD Reports Summer 2005

Student project identifies ways to reduce MIT’s hazardous chemical wastes

By Nancy Stauffer, MIT Laboratory for Energy and the Environment

An MIT researcher goes online to order a chemical for an experiment and is greeted by a pop-up menu suggesting a less-hazardous alternative that can do the job. From a linked website the researcher learns of on-campus labs that need to order the same chemical or already have extra supplies of it.
Outside of the lab, lectures and seminars repeatedly stress the importance of minimizing the use of hazardous materials and developing products and processes that minimize toxicity.

According to a yearlong study by a student research team, such measures could dramatically reduce MIT’s hazardous waste stream and the half-million-dollar annual cost of dealing with it. More important, graduates of MIT would understand and value the practice of “green chemistry,” an approach designed to reduce or eliminate the use and generation of hazardous wastes.

The study, performed by Anneloes Hesen, Kendra Bussey, and Jacqueline Tio under the supervision of Professor Jeffrey I. Steinfeld, focused on the Department of Chemistry. In 2001, that department generated almost half of MIT’s hazardous chemical waste, most of it from research laboratories. The goal of the study was simple: to reduce the amount of hazardous chemical waste generated.

“The risk of a chemical is a function of its hazard and people’s exposure to it,” said Ms. Bussey. “Traditionally, the focus has been on reducing exposure to chemicals. But if you focus on minimizing the hazard itself, you can reduce or eliminate the need to reduce exposure.”

In their study, the students looked for opportunities to eliminate unnecessary sources of hazardous waste and to introduce safer, less-toxic chemicals for lab use. They first developed a list of chemicals that contribute to hazardous waste. By analyzing inventory and purchasing reports, they determined how much of those chemicals Department of Chemistry researchers had bought during fiscal 2002–2003. They then searched the literature to identify alternatives that are effective but less toxic and safer. Finally, they interviewed personnel at 12 departmental laboratories to find out what they used the selected chemicals for, their procedures for ordering and disposing of them, and other details.

They came up with a list of 15 chemicals of concern along with suggestions for either replacing or reducing them. For example, benzene is purchased in small quantities for use as a reaction solvent. But benzene is a known carcinogen. In some cases, less-hazardous substances such as supercritical carbon dioxide or even water could be used instead.

Also on the list is acetone, a chemical purchased in large quantities. While acetone itself is relatively benign, if it contains even a drop of a toxic chemical, the entire volume must be treated as hazardous waste. Acetone is used mainly for cleaning and rinsing glassware—a practice that could be changed.

“We can reduce almost 6,000 liters of waste each year just in the Chemistry Department by oven-drying glassware instead of rinsing it with acetone,” said Ms. Bussey. “You wash it in water and then put it in the oven. [That approach] requires a little more planning, but it saves a huge amount of waste.”

The interviews showed several barriers to change. Researchers typically have limited knowledge of alternative chemicals and solvents, and—given the pressure to produce results at MIT—they are generally reluctant to spend time and resources searching for less-toxic chemicals and processes that would reduce waste. Also, many labs maintain inventories of excess hazardous materials that often are eventually discarded; yet sharing among labs is not a common practice.

To ease those barriers, the students suggest enhancing MIT’s purchasing system to provide buyers with information about less-hazardous options and to match up buyers who need less than the minimum purchase of the same hazardous chemical. They also recommend developing a formal online chemical-exchange website and using shared chemical stockrooms.

But the most important step is to educate the MIT community. According to Ms. Hesen, many of the students interviewed “did not really think about using [less-toxic alternatives] in part because it’s not part of their education.” Green chemistry concepts should be incorporated into introductory chemistry subjects and other classes and seminars, and they should be put into practice in teaching labs.

“Many of the future leaders in chemistry get their degrees from MIT,” said Ms. Tio. “What they learn here they take with them, whether it’s to another academic institution, industry, or even another nation. But being a good leader requires an awareness of the other part of chemistry—waste generation.”

Ultimately, the students’ vision calls for changing the prevailing attitude at MIT. Instead of being viewed as an unnecessary use of time and resources, the discovery or development of sustainable options and substitutes should become an integral part of the research process in all departments and labs.

Jeffrey I. Steinfeld is a professor in the Department of Chemistry and director of the Education Program of the Laboratory for Energy and the Environment. Anneloes Hesen received her Ph.D. from MIT’s Technology and Policy Program in the Engineering Systems Division in June 2004. Kendra Bussey and Jacqueline Tio are undergraduates in the Department of Chemistry. This research was supported by the Paul M. Cook Innovation Fund with matching funds from MIT’s Environmental Programs Office. The project supports the consent decree between the US Environmental Protection Agency and MIT that was approved in June 2001, following an inspection in May 1998. Among the stipulations of the decree, MIT agreed to “set up an internal program for preventing, reducing, recycling, reusing, and minimizing waste and emissions, including procedures to encourage material substitutions.” Publications are forthcoming.

(Note: This article was originally published in the Decmeber 2004 issue of energy & environment, the newsletter of the MIT Laboratory for Energy and the Environment.)